A full-stack ERP built from scratch for fertilizer manufacturers — from raw material intake to finished goods shipment. Production planning, formulation, pre-production cost modelling, inventory, and accounting, owned PRD to production.
Production planning at a fertilizer factory meant Excel formulas that broke the moment someone added a new product variant. Paper sign-off sheets circulated on the factory floor. There was zero real-time visibility into raw material stock versus what a production run actually required.
Cost per pack was guesswork. And there was no link between what was scheduled to be made and what ingredients were physically available — so runs stalled mid-batch when a tank ran dry.
Generic ERPs don't understand formulation. They track SKUs, not recipes scaled by batch weight. Fertilizer manufacturers needed something purpose-built around the chemistry and economics of a production run.
The factory's command center. Live yield across active runs, machinery fleet status, and a queue of what's running and what's next — so a plant manager knows the state of the floor at a glance.
Enter a batch size and pack size, add raw materials by percentage, and the calculator returns total run cost, cost per pack, and cost per kg in real time — across raw materials, packaging, and labels.
Pick a batch, set a target output in kilograms, and FertiCore calculates the exact weight of every ingredient on the fly. Change the target and every quantity rescales instantly.
A multi-tenant workspace with role-based access control, team invites, and a full audit log — so every product edit, run, and stock adjustment is attributable.
A demo version of FertiCore is coming soon. In the meantime, reach out if you'd like a walkthrough of the production and cost-modelling flows.